Aseptic filling - General overview

Aseptic filling - General overview

Numero articolo: FOT4

Partner contrattuale: KRONES AG - Academy

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Descrizione prodotto

Necessary prior knowledge:

none

Modules & Topics:

Construction and organization of aseptic filling line

  • Integrated machine modules
  • Line control by process control system (PCS)
  • Line protocol by line data system (LDS)

Aseptic filling systems

  • Filling by volume or weight
  • Filling of still products, slurry products, carbonated products

Protection of product by aseptic processes

  • Sterilization of preforms (or bottles) and caps
  • Cleaning and sterilization processes of aseptic line

Protection of product organized by customer

  • Hygiene around aseptic line
  • Ambient conditions around aseptic line

KRONES tasks for success of aseptic filling

  • Installation, validation
  • Catalogue of hygiene measures
  • Training of staff

Operational processes

  • Starting a process (e.g. production, CIP)
  • Supervising a process on HMI

Aseptic processes

  • Brief introduction to interaction of machine modules during aseptic filling, cleaning, sterilization

Check of sterile filters on regular base

  • Type and location of sterile filters on P&ID
  •  Lifetime and conditions for change

Troubleshooting

  • Basic understanding how to troubleshoot with the help of HMI and process knowledge

Safety

  • Safety regulations for handling H2O2
  • PPE


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